• Introduction
  • Advantage
  • Configuration
  • Technical Data
ALLWIN Plus High Temperature Dyeing Machine
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Package Unloading Basket
The package uploading basket is placed on the package carrier before loading package for dyeing. It is lifted up directly with crane after carrier is unloaded from vessel after dyeing. The package unloading basket helps operator by reducing the time for unloading packages thus increase productivity.
Bottom leak-proof spindle
Matching with the Fong’s special bottom plate, the surfaces between spindle, bottom plate and the package are sealed and leak-proof. The dye liquor is forced to pass through every package to achieve high quality dyeing result.
Leak-proof Fastener
Introduction

The essential dyeing machine for modern dyehouse in 21st Century. In concern with the environment and energy saving, Fong’s gives you the ALLWIN plus, with extra single-flow controls from traditional ALLWIN dual-flow dyeing. The revolutionary wave dyeing technique and intelligent control reduce the liquor ratio ever low to 1:4. Primary built with 316Ti/1.4571 stainless steel of European Standards, ALLWIN plus empowers your production to the leading edge of efficiency and eco-friendliness. Compared to traditional dual flow dyeing, ALLWIN Plus Single Inside-out Flow Dyeing machine achieves versatile saving by economizing water consumption, electricity, steam, chemicals and time, which is the best dyeing equipment making our customers in dominant position.

Advantages
  • The Route of Liquor flow for Dual-flow operation
    Outside-In flow process is inevitable during a Dual-flow operation, thus dye liquor has to diffuse into the packages through its outside surface, passing through the spindles, reversal device, heat exchanger and finally to the pump. It is necessary for all the packages and fasteners to be immersed under water level to prevent air suction through the exposed packages outside surface, otherwise it will cause pressure difference and unsteady flow which affect the dyeing result.
 
  • The Route of Liquor flow for Single Inside-out Flow operation
    On the other hand, during an Single Inside out Flow process, dye liquor discharged from the pump enters the heat exchanger and reversal device, passing through carrier and spindles, then reaches the packages and diffuses towards surface outside. It is required only a sufficient water level at the kier bottom to maintain steady pump operation and not necessary to have all packages immersed with liquor.
 
  • Wave Dyeing Technology
    Owing to the reversal function on traditional yarn dyeing machines, the packages could be expanded and contracted by pressure changes during switch of flow, hence increasing the effectiveness and evenness in dyeing. Since the single flow concept has no switchable feature, the pump should vary its speed to generate pressure difference according to specific principles. By executing a specific period of change in pump frequency, smashing the packages like waves such that it could move under differentiating pressure would lead to perfect utilization the advantage of dual flow concept, in a much lower demand of water and electricity.
 
  • Fuzzy Logic Temperature Control
    Unique Fuzzy Logic Temperature Control technology, temperature control can be confined down to ±0.3°C.
 
  • ILC Intelligent Leveling Control
    Optimized flow reversal process, ensuring optimal inflow and outflow ratio ensuring exceptional leveling result.
 
  • AIR+Advanced Intelligent Rinsing System* (Optional)
    Fully automated rinsing process optimizes rinsing time and water consumption, at the same time achieves optimal rinsing quality.
 
  • Patented All-In-One Layout
    Patented unified compact layout of V-pump, heat exchanger, and 180° flow reversal device. Lower liquor ratio and improved heat exchange efficiency.
 
  • High Temperature Drain* (Optional)
    Allows hot liquor to be discharged without cooling thus shorten the dyeing time. Effectively removes excess water from packages or beams by pressure difference.
 
  • Pressurized Dehydration
    Effectively removes excess water from packages or beams by pressure difference.
 
  • Ultra-Low Liquor Ratio 1:4
    Saving dyestuff, chemicals, steam and water consumption, at the same time reduce effluent.
 
  • Reduced Processes Time
    Smooth flow and exchange of dye liquor speed up dye processes, shorten overall dye cycle. Also, Equal-volume Multi-Functional Preparation Tank, together with pre-heating and pre-mixing functions, significantly reduce process time.
 
  • Energy Saving
    High efficiency heat exchanger, significantly reduce heat loss, improves efficiency. Together with frequency inverter driven main pump motor, reduces power consumption. Save on water, energy, and chemicals, saving up to 20% on production cost.
 
  • Broad Application
    Suitable for process natural and man-made fibres and their blends in forms of yarn, beam, loose fibres, hanks and many more.
 
  • Reduce Spatial Occupancy
    Compact pipework layout, saving 25% of space occupancy.
 
  • For The Most Dyehouse Network Advanced Control System
    New generation of FC30 program controller has a 6.5-inch 640x480-pixel, TFT color LCDdisplay together with novel control functions, provides the most cost-effective dye cycle control. FC30 can also integrate with our VIEWTEX and THEN-TDS central computer system, providing comprehensive control management.
 
Technical Data
  • Design temperature
    140°C
 
  • Design pressure
    5.2 bar
 
  • Heating gradient
    25°C ~ 100°C approx. 4.5°C/min
    100°C ~ 130°C approx. 2.5°C/min (dry saturated steam pressure at 7bar)
 
  • Cooling gradient
    130°C - 100°C approx. 3°C/min
    100°C ~ 80°C approx. 2°C/min (cooling water at 3bar, 25°C)